Bayanin Samfurin
Wayar Tagulla Mai Kwanya 1.0mm (Tsarkakakkiyar Tushen Tagulla Ja, Rufin Tin 3-5μ)
Bayanin Samfuri
A matsayin babban mai sarrafa wutar lantarki daga Tankii Alloy Material,
Wayar jan ƙarfe mai gwangwani 1.0mmya haɗa manyan fa'idodi guda biyu: yawan watsa wutar lantarki mai ƙarfi na jan jan ƙarfe mai tsarki (matakin T2) da kuma kariyar hana tsatsa ta hanyar shafa tin mai daidaito na 3-5μ. An ƙera ta ta hanyar tsarin yin tin mai zafi na Huona - wanda aka sanye shi da sa ido kan kauri da kuma sarrafa zafin jiki na ainihin lokaci - wayar tana tabbatar da cewa layin tin ɗin ya manne daidai gwargwado zuwa tsakiyar jan ƙarfe mai ƙarfi na 1.0mm, babu ramuka ko ƙananan tabo. Yana magance manyan wuraren zafi guda biyu na wayar jan ƙarfe mara komai: raguwar watsa wutar lantarki da iskar oxygen ke haifarwa da rashin ƙarfi na soldering, wanda hakan ya sa ya zama babban abin da ke cikin haɗin lantarki wanda ke buƙatar kwanciyar hankali na dogon lokaci, sauƙin haɗawa, da kuma juriya ga yanayin danshi/masana'antu.
Takaddun Shaida na Daidaitacce & Kayan Aiki
- Daraja Mai Gudanarwa: T2 jan jan ƙarfe mai tsarki (ya yi daidai da GB/T 3956-2008; daidai yake da ASTM B33, IEC 60288 Class 1)
- Daidaitaccen Shafi na Tin: GB/T 4910-2009, IEC 60317-2 (babu gubar: Pb ≤0.005%, Sn ≥99.9%)
- Takaddun Shaida na Inganci: Mai bin umarnin RoHS 2.0, tsarin sarrafa inganci na ISO 9001, amincewar gwajin muhalli na SGS
- Mai ƙeraKayan Tankii Alloy (Shekaru 15+ na ƙwarewar sarrafa jagorar jan ƙarfe)
Fa'idodin Aiki na Core
1. Tsarkakken Ja Mai Gudanar da Tagulla: Tsarin watsawa mara daidaituwa
- Lantarki Mai Amfani da Wutar Lantarki: ≥98% IACS (20℃), ya wuce jan ƙarfe mai ƙarfe (misali, ƙarfen CuNi: ~20% IACS) da aluminum (61% IACS). Yana tabbatar da ƙarancin raguwar ƙarfin lantarki a cikin da'irori masu ƙarancin ƙarfin lantarki (misali, wayoyin mota na 12V, kebul na USB na 5V) da kuma watsa sigina cikin sauri ga na'urori masu auna sigina.
- Na'urar sarrafa inji: Tsawon ≥30% (25℃) da ƙarfin tensile ≥200 MPa. Yana iya jure lanƙwasawa akai-akai (gwajin lanƙwasa 180° ≥ sau 10 ba tare da ya karye ba) don wayoyi a wurare masu matsewa (misali, sassan ciki na na'urar, haɗin gefen PCB).
2. Rufin Tin Mai Daidaito 3-5μ: Kariya Mai Niyya
- Shamakin Hana Iskar Shaka: Layin tin mai yawa yana toshe iska/danshi daga taɓa jan ƙarfe, yana hana samuwar jan ƙarfe mai aiki (CuO/Cu₂O). Ko da a cikin danshi na 80% na tsawon watanni 12, wayar tana riƙe da ≥97% na farko mai aiki (idan aka kwatanta da jan ƙarfe mara komai: yana raguwa zuwa 85% cikin watanni 3).
- Ingantaccen Haɗin gwiwa: Ƙananan wurin narkewar Tin (232℃) yana ba da damar "jika nan take" yayin haɗa shi da solder—babu buƙatar tsaftacewa kafin ko kunna kwararar ruwa. Yana rage lokacin haɗa PCB da kashi 40% idan aka kwatanta da jan ƙarfe mara komai (wanda ke buƙatar cire oxide ta hanyar yin yashi/sinadaran).
- Tsarin Kauri Mai Daidaitacce: Kauri 3-5μ yana guje wa matsanancin yanayi guda biyu: siraran rufi (<3μ) ba za su iya rufe lahani na jan ƙarfe ba, yayin da kauri rufi (>5μ) ke sa waya ta yi rauni (yana iya fashewa yayin lanƙwasawa).
Bayanan Fasaha
| Sigogi | Cikakken Darajar |
| Diamita Mai Lamba (Gabaɗaya) | 1.0mm (mai jagora: ~0.992-0.994mm; murfin tin: 3-5μ) |
| Juriyar Diamita | ±0.02mm |
| Kauri na Rufin Tin | 3μ (mafi ƙaranci) – 5μ (mafi girma); daidaiton kauri: ≥95% (babu tabo <2.5μ) |
| Lantarki mai isar da wutar lantarki (20℃) | ≥98% IACS |
| Ƙarfin Taurin Kai | 200-250 MPa |
| Ƙarawa a Hutu | ≥30% (L0 = 200mm) |
| Mannewar Tin | Babu barewa/fashewa bayan lanƙwasa 180° (radius=5mm) + gwajin tef (tef 3M 610, babu ragowar tin) |
| Juriyar Tsatsa | Ya wuce gwajin feshin gishirin ASTM B117 (awanni 48, 5% NaCl, 35℃) - babu tsatsa ja, ƙurajen tin yana da ƙura |
| Yanayin Zafin Aiki | -40℃ (sassaucin ƙarancin zafin jiki, babu fashewa) zuwa 105℃ (ci gaba da amfani, babu narkewar tin) |
Samar da Samfura & Keɓancewa
| Abu | Ƙayyadewa |
| Fom ɗin Samarwa | Mai sarrafa siminti mai ƙarfi (daidaitacce); mai sarrafa siminti mai rauni (wanda aka saba: 7/0.43mm, 19/0.26mm) |
| Tsarin Spool | 500m/1000m a kowace spool (kayan spool: filastik ABS, diamita: 200mm, ramin tsakiya: 50mm) |
| Ƙarshen Fuskar | Tin mai haske (tsoho); tin mai matte (na musamman, don aikace-aikacen hana walƙiya) |
| Ƙarin Jiyya | Zabin rufewa (PVC/XLPE/Silicone, kauri: 0.1-0.3mm, launi: baƙi/ja/shuɗi) |
| Marufi | Jakar foil ɗin aluminum da aka rufe da injin tsotsa (mai hana danshi) + kwali na waje (tare da abin da ke hana bushewa, hana tasiri) |
Yanayin Aikace-aikace na yau da kullun
- Kayan Aikin GidaWayoyin hannu na ciki don injinan wanki (masu jure da danshi), firiji (sassauƙan yanayin zafi mai ƙarancin zafi), da tanda na microwave (jure zafi har zuwa 105℃).
- Na'urorin Lantarki na Motoci: Tashoshin haɗi don batirin mota (hana lalata), wayoyi masu firikwensin (sigina mai ƙarfi), da tsarin bayanai na cikin mota (ƙarancin raguwar ƙarfin lantarki).
- PCB & Kayan Lantarki na Masu Amfani: Yin soldering ta rami don allunan Arduino/Raspberry Pi, masu amfani da kebul na USB-C, da kuma wayoyi masu tsiri na LED (haɗawa cikin sauƙi).
- Sarrafa Masana'antu: Wayoyi don bangarorin PLC (juriyar danshi na masana'antu) da kuma samar da wutar lantarki mai ƙarancin wutar lantarki (ƙarancin asarar makamashi).
- Na'urorin LafiyaWayoyin hannu na ciki don kayan aikin ganewar asali (ba tare da gubar ba, sun dace da ƙa'idodin biocompatibility) da ƙananan famfunan likita (lanƙwasa mai sassauƙa).
Tabbatar da Inganci daga Tankii Alloy Material
Kowace na'urar waya mai ƙarfe mai girman 1.0mm tana yin bincike guda uku masu mahimmanci:
- Gwajin Kauri na Tin: Na'urar nazarin hasken X-ray (XRF) (daidaitawa: ±0.1μ) – maki 5 na samfurin kowace spool.
- Gwajin Gudarwa: Mai gwajin bincike mai maki huɗu (daidaitawa: ±0.5% IACS) – samfura 3 a kowane rukuni.
- Gwajin Inji: Injin gwaji na duniya (tensile/exlongation) + na'urar gwada lanƙwasa (mannewa) - samfura 2 a kowane rukuni.
Ana samun samfuran kyauta (tsawon mita 1, guda 2-3 a kowane takamaiman bayani) da kuma cikakkun Rahoton Gwajin Kayan Aiki (MTR) akan buƙata. Ƙungiyarmu ta fasaha tana ba da tallafi na mutum ɗaya-da-ɗaya don buƙatun musamman (misali, zaɓin kayan rufi don aikace-aikacen zafi mai yawa, ƙirar jagorar da aka makala don wayoyi masu sassauƙa).
Na baya: Kera FeCrA 0Cr21Al6Nb Resistance Alloy Karfe Strip Na gaba: Zirin Alloy na Manganese / Waya / Takarda 6J12 don Shunt