Bayanin Samfurin
6J13 Manganin Alloy Strip
Bayanin Samfuri
6J13 manganin gami tsiri, wani samfurin ƙarfe mai juriya mai ƙarfi wanda Tankii Alloy Material ya ƙirƙira kuma ya ƙera shi daban-daban, ƙarfe ne na yau da kullun wanda aka gina bisa ga jan ƙarfe-manganese-nickel (Cu-Mn-Ni). An ƙera shi ta hanyar narke injin mai zurfi, naɗewar sanyi mai yawa, da kuma sarrafa yanayin iska, wannan tsiri yana cimma juriya mai ƙarfi da kuma daidaiton halayen lantarki. Yana haɗa manyan fa'idodin ƙarfe na manganin:
juriya mai ƙarfi mai ƙarfi,
ƙarancin ƙarfin zafin jiki (TCR), kuma
kyakkyawan juriya ga lalata— wanda hakan ya sanya shi ya zama kayan da aka fi so don juriya mai ƙarfi, shunts na wutar lantarki mai daidaito, da kayan auna wutar lantarki a cikin kayan aikin masana'antu, na'urorin lantarki na mota, da filayen kayan aiki masu daidaito.
Tsarin Ma'auni da Gidauniyar Kayan Aiki
- Darasin Alloy: 6J13 (Matsakaicin manganin na kasar Sin daidai gwargwado; wanda kuma aka sani da F2 manganin)
- Daidaito na Ƙasashen Duniya: Kwatantawa da DIN 17471 CuMn12Ni2 da UNS C75400 (don aikace-aikacen juriya daidai)
- Bayani Mai Girma: Kauri mai daidaitawa (0.05mm-2.0mm) × faɗi (10mm-300mm); ƙayyadaddun bayanai na yau da kullun sun haɗa da 0.1mm × 50mm, 0.19mm × 100mm, 0.25mm × 150mm (juriya: kauri ± 0.002mm, faɗi ± 0.1mm)
- Ka'idojin da suka dace: Yana bin ƙa'idar GB/T 1234-2019 (ƙa'idar Sinanci don tsiri mai jure juriya), IEC 60404-8-2
- Mai ƙera: Tankii Alloy Material, wanda aka ba da takardar shaida ga ISO 9001 da RoHS, tare da layukan samarwa na musamman don sarrafa ƙarfe na manganin
Manyan Fa'idodi (idan aka kwatanta da Alloys na Juriya na gama gari)
Tsarin manganin na 6J13 ya shahara saboda daidaiton aikin sa da kuma iya sarrafa shi:
- Halayen Juriya Mai Tsayi:
Ana kiyaye juriyar a hankali a 0.44±0.04 μΩ·m (20℃), kuma matsakaicin ma'aunin zafin jiki na juriya (TCR) yana tsakanin -20×10⁻⁶/℃ zuwa +20×10⁻⁶/℃ cikin -50℃ zuwa 150℃, wanda ya yi ƙasa da na constantan (6J40: ±40×10⁻⁶/℃). Bayan sa'o'i 1000 na aiki a 120℃, juriyar ta ragu ƙasa da 0.01%, wanda ke tabbatar da daidaiton aunawa na dogon lokaci na kayan aikin daidai.
- Ingantaccen Aikin Inji & Sarrafawa:
Tsarin ƙarfe iri ɗaya (girman hatsi ≤25μm) yana ba da damar yin aiki mai kyau a cikin sanyi. A cikin yanayin zafi mai ɗan ƙarfi, ƙarfinsa na tauri ya kai 550-650 MPa, kuma tsayinsa shine 15-20%, wanda zai iya jure wa tambari da lanƙwasawa mai ƙarfi (mafi ƙarancin kauri na lanƙwasa ≥2×) ba tare da fashewa ba. Saman da ke da haske (Ra ≤0.2μm) ya dace da ƙera sinadarai masu kyau, tare da mafi ƙarancin faɗin layin da aka ƙera shine 0.03mm.
- Mafi Girman Lalacewa & Kwanciyar Hankali:
Tsarin ƙarfe na Cu-Mn-Ni yana samar da wani fim mai kauri wanda ba ya aiki, wanda zai iya jure wa tsatsa a yanayi, ruwan sha, da kuma yanayin sinadarai masu laushi (pH 4-10). Yana wucewa gwajin feshin gishiri na ASTM B117 na awanni 1000 ba tare da wata tsatsa a bayyane ba. A halin yanzu, yana da ƙarancin ƙarfin zafi (≤2μV/℃ idan aka kwatanta da jan ƙarfe), wanda hakan ke rage tsangwama a cikin da'irori masu ƙarancin ƙarfin lantarki.
- Daidaiton Aiki Mai Inganci da Farashi:
Idan aka kwatanta da ƙarfe mai ƙarfe 6J12 na manganin (resistive 0.47±0.03 μΩ·m), 6J13 yana da ɗan ƙaramin juriya amma ya fi daidaito a cikin rukuni da ƙarancin farashin samarwa. Zaɓi ne mai araha ga abubuwan juriya masu matsakaici zuwa babba, daidaita aiki da tattalin arziki.
Bayanan Fasaha
| Siffa | Darajar (Na yau da kullun) |
| Sinadarin Sinadari (wt%) | Cu: 82.0-86.0% (余量); Mn: 12.0-13.0%; Ni: 2.0-3.0%; Fe: ≤0.5%; Si: ≤0.15%; C: ≤0.10% |
| Kauri | Za a iya gyarawa: 0.05mm-2.0mm (juriya: ±0.002mm) |
| Faɗi | Za a iya gyarawa: 10mm-300mm (juriya: ±0.1mm) |
| Tsawon kowace Naɗi | 50m - 300m (tsawon da za a iya yankewa: ≥100mm) |
| Juriya (20℃) | 0.44±0.04 μΩ·m |
| Ma'aunin Juriya na Zafin Jiki (TCR) | -20×10⁻⁶/℃ zuwa +20×10⁻⁶/℃ (-50℃ zuwa 150℃) |
| Ƙarfin Thermoelectric (idan aka kwatanta da Cu) | ≤2 μV/℃ (0℃ zuwa 100℃) |
| Yanayin Zafin Aiki | -50℃ zuwa 120℃ (ci gaba); Na ɗan gajeren lokaci: har zuwa 150℃ (≤awa 1) |
| Ƙarfin Taurin Kai | Taushi (an rufe): 450-550 MPa; Rabin tauri: 550-650 MPa; Tauri: 650-750 MPa |
| Ƙarawa (25℃) | Mai laushi: ≥25%; Rabin tauri: 15-20%; Mai tauri: ≤10% |
| Taurin kai (HV) | Taushi: 130-150; Rabin taushi: 180-200; Taushi: 230-250 |
| Taurin saman (Ra) | ≤0.2μm (ƙarshen annealed mai haske) |
Bayanin Samfura
| Abu | Ƙayyadewa |
| Ƙarshen Fuskar | Mai haske mai haske (ba shi da oxide, ba shi da mai) - mafi kyau don yin zane daidai; gama matte (wanda za'a iya keɓance shi) |
| Faɗi | ≤0.05mm/m - yana tabbatar da daidaiton aiki iri ɗaya da juriya |
| Ingancin aiki | Dace da tambarin CNC, yanke laser, da kuma ƙirƙirar sinadarai; babu burrs bayan an sarrafa su |
| Walda | Ya dace da walda tabo da walda ta TIG - haɗin da aka haɗa suna da bambancin juriya ≤0.1% |
| Marufi | An rufe injin tsabtacewa a cikin jakunkunan foil na aluminum masu hana iskar shaka tare da abubuwan bushewa; sandunan katako (diamita 150mm) don hana lalacewa |
| Keɓancewa | Daidaita yanayin zafi (mai laushi/rabin tauri/mai tauri); yanke faɗi; maganin hana lalata fata; tsarin kafin a yi fenti |
Aikace-aikace na yau da kullun
- Daidaitaccen Shunts na Yanzu: Ana amfani da shi a cikin amperers, masu nazarin wutar lantarki, da tsarin sarrafa batirin EV (BMS) - juriya mai ƙarfi yana tabbatar da daidaiton ma'aunin yanzu ≤0.05%.
- Masu Juriyar Tsantsar Hannu: Babban kayan don hanyoyin sadarwa na resistor, daidaiton potentiometers, da masu raba wutar lantarki a cikin tsarin sarrafa masana'antu.
- Kayan Aikin Auna Wutar Lantarki: Abubuwan juriya ga na'urorin auna matsin lamba da na'urori masu auna karfin juyi - ƙarancin ƙarfin TCR da ƙarfin thermoelectric suna rage kurakuran aunawa.
- Kayan Lantarki na Masu Amfani: Ƙananan masu tsayayya don na'urorin caji mai sauri na wayar hannu da adaftar wutar lantarki ta kwamfutar tafi-da-gidanka - siraran ma'auni na musamman waɗanda za a iya gyarawa sun dace da ƙananan shimfidar PCB.
- Na'urorin Lantarki na Motoci: Abubuwan da ke daidaita yanayin aiki na na'urorin sarrafa injin (ECU) - juriya ga tsatsa yana dacewa da yanayin danshi a ƙarƙashin ƙasa.
Tankii Alloy Material yana aiwatar da ingantaccen kula da inganci ga tsiri na manganin 6J13: kowane rukuni yana yin nazarin abubuwan da ke cikin sinadarai na XRF, gwajin TCR mai inganci (mai gwajin juriya mai sarrafa zafin jiki tare da daidaito ±0.1 ppm/℃), duba girman laser, da gwajin kwanciyar hankali na thermal na awanni 1000. Ana samun samfuran kyauta (100mm × 100mm) da cikakkun rahotannin gwajin kayan aiki (MTR) akan buƙata. Ƙungiyarmu ta fasaha tana ba da tallafi na musamman - gami da inganta sigogin etching da zaɓin yanayin zafi don hanyoyin stamping - don taimakawa abokan ciniki su haɓaka aikin 6J13 a cikin aikace-aikacen daidai.
Na baya: Babban Lantarki Mai Aiki da Wutar Lantarki 6J12 Manganin Alloy Strip 0.19mm Kauri × Faɗin 100mm Na gaba: Wayar Nichrome Alloy Ni80Cr20 mai juriya iri ɗaya don kayan dumama